Global Manufacturing Germany & USA
Apex Industries
Digital Transformation of Multi-Site Production
The Challenge
Apex Industries faced significant inefficiencies due to siloed operational data across their 12 global manufacturing sites. Unplanned downtime was costing approximately $2.4M annually, and maintenance was entirely reactive, leading to inflated spare parts inventory and inconsistent production quality.
The Solution
We deployed InfinityCore for unified asset management and InfinityAIQ for IoT-enabled predictive maintenance. This included installing 5,000+ sensors across critical production lines and creating digital twins for their 3 main facilities.
"The visibility we now have into our production lines is unprecedented. We moved from fixing broken machines to preventing breaks entirely."
Hans WeberVP of Global Operations
Key Results
40%
OEE Improvement
0
Unplanned Downtime (Year 1)
$2.4M
Annual Savings
15%
Energy Reduction